Anti-Impact Plate Solution: Wear-Resistant and Impact-Resistant, Suitable for Ship/Dock/Industrial Protection Scenarios

In scenarios such as ship berthing, dock loading and unloading, and industrial production, equipment and structures often face loss risks like impact and friction. As a core protective component, the performance of anti-impact plates directly determines the protection effect and operational safety. The anti-impact plate solution is based on "wear-resistant and impact-resistant materials" and guided by "scenario-specific customization", accurately adapting to the three core scenarios of ships, docks, and industry. It builds a comprehensive protective barrier and reduces equipment loss and maintenance costs.

The adaptive solution for ship scenarios focuses on berthing impact and seawater corrosion protection. 316L stainless steel or high-molecular polyethylene composite material is adopted. The former enhances seawater corrosion resistance by virtue of molybdenum element, while the latter absorbs berthing impact force through high toughness, with an impact strength of over 150kJ/m2. Customized sizes are available for different ship types: bulk carriers use thickened arc-shaped anti-impact plates to fit the hull surface, while passenger ships optimize surface smoothness to reduce navigation resistance. At the same time, drainage holes are reserved to avoid rust caused by seawater accumulation, and the service life is more than 4 times that of ordinary steel plates.

The dock scenario solution enhances high-frequency impact resistance and heavy-load wear resistance. It mainly adopts a composite structure of wear-resistant steel NM450 and rubber. The steel base provides rigid support, the rubber layer buffers high-frequency impacts from loading and unloading equipment and ships, and the surface is overlay-welded with chromium carbide layer to improve wear resistance, with a hardness of over HRC60. Aiming at the differentiated needs of container terminals and bulk cargo terminals, modular spliced anti-impact plates are customized for easy local damage replacement; anti-corrosion embedded parts are installed in tidal-affected areas to ensure firm connection with the main structure of the dock, adapting to the impact protection needs of more than 100 times per day.

The industrial scenario solution achieves accurate adaptation to multiple working conditions. For equipment collision protection in machining workshops, lightweight aluminum alloy anti-impact plates are used, which combine protection and installation convenience; for material impact in mining and building materials industries, high-chromium cast iron anti-impact plates are selected to withstand the impact of large pieces of materials without deformation; for corrosive environments in chemical workshops, fluoroplastic-lined anti-impact plates are adopted to resist corrosion from acid and alkali media. At the same time, special structures such as hollowing and slotting can be customized to adapt to equipment heat dissipation or pipeline penetration needs, achieving a balance between protection and production efficiency.

We have established a full-process service system: in the early stage, on-site survey of working condition parameters is conducted to customize material and structure schemes; in the production stage, impact tests and wear tests are carried out to ensure performance meets standards; value-added services such as on-site installation and welding reinforcement are provided, with a 1-3 year quality guarantee. With the core advantages of wear resistance, impact resistance and scenario-specific customization, the anti-impact plate solution provides safe and reliable protection support for the ship, dock and industrial fields, helping enterprises reduce losses and improve operational stability.